Static mixing vacuum pressure pouring equipment

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The main characteristics of static mixed material vacuum pressure pouring equipment

1. Advanced static mixing system

Advanced static mixing technology is adopted, the metering pump pushes the material with high pressure, the static mixer continuously mixes the material, pushes the material, the static mixing, the automatic pouring continuous operation, the pouring process automation; The component of the mixing group is small, the mixed material viscosity is low, while mixing and pouring, the permeability, wetness is very good, the casting product quality is guaranteed; Mixing and pouring process adopts automatic control to prevent operators from misoperation. The mixed residue is small, which can effectively reduce material loss and protect the environment.

2. Automatic pouring distribution system

Adopt automatic pouring valve, each pouring mouth is connected with the corresponding mold respectively, the touch screen is controlled on the spot, the pouring amount of each mold can be automatically controlled by metering pump, the pouring amount of each batch is recorded in the computer statistics for easy inquiry and tracking;

3. Complete vacuum system

During the production process, all materials preparation, batchings, feeding and pouring of the equipment are carried out in a vacuum state to effectively remove water and other gaseous impurities and ensure that the pouring products meet the requirements of insulation grade.

4. Reliable measurement system

For the static mixed material pouring equipment, the metering pump made of super hard and wear-resistant material is used for metering. The operation is reliable, the dynamic metering accuracy can be guaranteed within 1%, and the service life is more than 1 million times. High precision electronic weighing system or high precision flowmeter and imported feed pump are used in other kinds of pouring equipment to realize accurate material preparation control.

5. Advanced and safe heating technology

The mixing tank used for degassing is heated by heat conduction oil as heat transfer medium, which has the advantages of safety and reliability, high temperature control precision, good temperature uniformity, and no local overheating.

The pouring canister is heated by high reliability heating element, which has the advantages of energy saving, simplicity, reliability and beauty.

6. Advanced and reliable measurement and control system

Main control system adopts computer control technology, key technology and artificial are prone to misoperation process chain adopt computer control technology, process modification, process curve records, process parameter adjustment can easily through the computer implementation, a complete set of equipment measurement control and vacuum control are set to realize automatic control, measurement and control system of the overall performance has reached the international advanced level.

7. Take various measures to ensure the safety and reliability of the equipment

From the design source to strengthen the quality awareness, selection of matching are brand name original products.

Each unit system is designed according to the modular design and has been assembled and tested to be qualified before delivery.

Metering, vacuum, electronic control and other important systems are simulated according to the user’s actual conditions to further improve the adaptability of the system.

Vacuum system, heating system, pressure tank body with safety requirements are set up reasonable safety chain measures, in strict accordance with the requirements of the relevant state departments for manufacturing, installation, inspection.